MicroMax's Solutions
MicroMax's Solutions
MicroMax's Solutions
Saturn
Rugged Apollo Lake x7-E3950 SBC with Data Acquisition and PCIe/104 Expansion
Saturn combines a feature-rich Atom‑class processor‑based SBC with a professional-quality industrial analog and digital data acquisition subsystem and flexible I/O expansion in a single board designed for rugged applications.
Intel "Apollo Lake" x7-E3950 1.6GHz (burstable 2.0GHz) quad-core processor with 15-year lifecycle
4GB non-ECC or 8GB ECC RAM soldered down
Integrated professional-quality analog and digital data acquisition subsystem with software support
Bottom side heat spreader with integrated thermal pad provides efficient cooling and convenient mounting
Full −40 to +85ºC industrial operating temperature range
Thicker PCB and latching connectors increase resistance to shock and vibration
PCIe/104 OneBank expansion socket for industry-standard rugged I/O expansion
Minicard expansion socket for versatile low-cost I/O
Saturn was designed from the ground up with a comprehensive set of features to meet the challenges of rugged environments and applications:
Memory is soldered down to avoid problems that can occur with commercial style SODIMM type memory modules
The 50% thicker PCB increases rigidity and improves reliability of fine pitch and high-ball-count BGA solder joints
All I/O connectors are latching for increased ruggedness
A bottom-side heat spreader provides more efficient cooling than a traditional heat sink. Processor and memory chips are both thermally connected to the heat spreader. In addition the exterior surface features recessed thermal pads for improved thermal connectivity to the system enclosure.
All components are rated and/or tested to ensure reliable −40 to +85ºC operation
Integrated Data Acquisition
Saturn is a member of Diamond’s 2-in-1 series of SBCs with integrated data acquisition. For applications requiring precision analog I/O, a 2-in-1 SBC is an ideal choice because it reduces the number of boards in the system, resulting in a system that is smaller, lighter, lower cost, and easier to assemble and maintain. The features of the Saturn DAQ circuit surpass those found on most other embedded SBCs in both variety and quality, providing a comprehensive, professional quality subsystem backed with top of the line software support. «A» models include the full DAQ circuit with both analog and digital I/O features, while «D» models include only the digital I/O features.
Saturn’s data acquisition circuit features autocalibration, which maintains best accuracy of the A/D and D/A circuits regardless of time and temperature swings. Using the supplied Universal Driver software library, the circuit can be quickly calibrated to within +/-2LSB accuracy at any time, relative to the on-board precision reference voltage circuit.
The A/D circuit includes 16 single-ended / 8 differential analog input channels with programmable input ranges and a maximum aggregate sampling rate of 250KHz. A built-in programmable counter/timer supports accurate high-speed sampling with precise timing. The 2048-sample FIFO with programmable threshold ensures error-free sampling and enables you to tune the performance of the circuit to minimize interrupt processing overhead.
The D/A circuit consists of 4 16-bit D/A voltage outputs with independently programmable output ranges including 0-10V, +/-10V, 0-5V, and +/-5V. A 2048-sample waveform buffer is included to support arbitrary waveform generator functions on up to 4 channels simultaneously.
The digital I/O circuit consists of GPIO, counter/timers, and pulse-width modulators. The GPIO circuit provides 22 buffered digital I/O lines, consisting of one 8-bit port and 14 1-bit ports. Each port is individually programmable for input or output. The 1-bit direction controllable ports provide better matching of input and output quantities to each application. Jumper configuration enables selection of 5V/3.3V logic levels and pull-up or pull-down resistors on the digital I/O lines.
The 8 32-bit programmable counter/timers feature both up and down counting with clocking selectable from an external digital signal or the on-board 50MHz clock. Counters can be used for generating programmable output frequencies with programmable output pulse widths, counting external events, generating interrupts to the host processor at a programmable rate, and driving A/D sampling at precise frequencies with perfect timing between samples.
The circuit further includes 4 24-bit programmable pulse width modulators also driven by the on-board 50MHz clock. These feature programmable rate, duty cycle, and polarity, with real-time rate and duty cycle update capability.
Software Support
Diamond Systems’ Universal Driver software provides unmatched power and flexibility for embedded data acquisition programming with PC/104 and small form factor I/O boards. It provides flexible C-language programming support for Windows and Linux to control all data acquisition features on Saturn, as well as Diamond’s MiniCard data acquisition modules that can be used with Saturn.
A powerful and convenient graphical control panel provides instant, easy access to all data acquisition features on the board. It can be used for proof of concept, testing, and even system debugging.
I/O expansion
Saturn provides two sockets for the installation of I/O expansion modules:
A PCIe/104 OneBank I/O expansion socket provides 4 PCIe x1 lanes and 2 USB 2.0 ports to interface with hundreds of PCIe/104 I/O modules from vendors around the world. Only top side expansion is supported, since the bottom side of Saturn is covered by the heat spreader.
A full-size PCIe MiniCard socket supports both PCIe and USB minicards. Saturn supports Diamond’s complete line of PCIe MiniCards.
What is PCIe/104 OneBank™?
OneBank™ is the name given to the PCIe/104 standard that utilizes a more compact, cost effective connector to support rugged, high-speed I/O expansion. The original PCIe/104 connector features 3 «banks» of contacts. The 2nd and 3rd banks contain PCIe x8 / x16 signals that are not supported on Atom processors nor used by most I/O expansion modules. By eliminating these signals, a smaller and more cost effective connector can be used to provide compatibility with any PCIe/104 I/O module that uses a PCIe x1 or USB host connection, while freeing up precious PCB space for additional I/O or connectors. OneBank is an official expansion connector supported by the PC/104 Consortium (of which Diamond Systems was a founding member).
Mass storage
Saturn offers two options for mass storage:
An M.2 2242 size SATA socket is provided for onboard mass storage. Modules up to 1TB are available. This is the most common choice.
A standard 7-pin SATA connector is available for connecting a standard 2.5″ or other form factor hard drive. This connector can be used when higher capacity storage is needed. Diamond offers accessory board ACC-HDDMOUNT which allows a 2.5″ drive to be mounted on the PC/104 holes on Saturn.
Cable Kit
The Saturn cable kit includes all I/O cables needed for all I/O connectors on Saturn except the LCD data and backlight cables, which are customized for each individual application. Cables are normally sold as complete kits. Individual cables may be available in some cases or may be ordered with minimum order quantities; contact us for availability. Detailed drawings listing all components are provided to enable customers to build their own cables.
Development kits
Development kits are available to support quick project startup. Each kit includes the Saturn SBC, a cable kit, and a programmed 64GB flashdisk with a read-to-run installation of Windows 10 or Linux operating system, plus a backup USB memory device. Simply install the flashdisk, attach the cables, add your keyboard, mouse, and display, and connect power, and the board will boot into a fully functional OS.
Configuration files and instructions are provided to rebuild the OS with your application. The Linux kit includes all the tools needed to rebuild the OS. The Windows 10 kit includes a runtime license.
A software-only kit is available that consists of just the programmed flashdisk and backup USB memory device. This software kit is intended for customers who already have one or more Saturn SBCs. One software kit can be used on any number of Saturn boards. (Windows licensing requirements still apply.)
Midi
Box PC with wide temperature performance and abundant I/O
MIDI systems provide an efficient solution for customers seeking a Box PC with wide temperature performance and abundant I/O. MIDI systems feature expansion-ready front panels with removable cover plates to expose additional connector cutouts. The enclosure can easily accommodate up to two additional PC/104 style I/O modules or PCIe MiniCards. The cover plate provides ample cooling for Diamond’s rugged conduction-cooled SBCs. Table-top, wall mount, and DIN rail mounting options are all included.
MIDI systems are available in a variety of standard configurations based on Diamond’s Aries (Bay Trail x86), Venus, and Eagle / Eaglet (ARM) SBCs.
SabreNet-12000
Rugged 12-Port Managed Gigabit Ethernet Switch
SabreNet-12000 is a compact rugged switch featuring 12 ports of 10/100/1000Base-T managed Ethernet. The switch is based on Diamond’s EPS-12000 compact Ethernet board-level switch. The ports are arranged in groups of 4 and 8 on two MIL-DTL-38999 connectors.
The SabreNet-12000 includes embedded Layer 3 routing/switching software with optional IEEE1588 / PTP feature. The switch can be managed via a web interface on any of the ports as well as a local RS-232 port accessed on the 4-port connector.
SabreNet-12000 has passed MIL-STD-810G shock and vibration testing.
Power Supply Options
Two power and enclosure configurations are available:
Models numbered 1xx include a MIL-STD-461 power filter module and support an input voltage range of 7-34VDC. These units are housed in the short enclosure.
Models 2xx include a MIL grade isolated power supply based on Diamond’s JMM-7500, which provides compliance to MIL-STD-461, MIL-STD-704, and MIL-STD-1275 and supports an input range of 9-60VDC. These units are housed in the taller enclosure.
SabreCom-VNS
Rugged Mission Computers with Core i7 CPU and I/O Expandability
The SabreCom series of rugged mission computers brings a competitive level of price/performance to the market. These systems are based on Diamond’s line of rugged, I/O-rich single board computers. SabreCom-VNS is the standard model and is based on Diamond's Venus rugged SBC with 7th Generation Intel «Kaby Lake» Core i7 processor with a combination of features making it ideal for rugged environments. Latching I/O connectors, thicker PCB, soldered + ruggedized SODIMM memory, and integrated heat spreader / mounting plate make Venus the perfect platform for mid-to high-level CPU performance in a compact and affordable package.
SabreCom Venus is available in a standard configuration with competitive leadtime and without minimum order quantity or NRE charges. Customization with additional I/O modules and power supplies, as well as custom connectors and case designs, is available with moderate design fees and low minimum order quantities. Contact us to learn how Diamond is changing the game for cost-effective yet high-quality and high-reliability rugged computer systems and Ethernet switches.
Environmental Qualification
SabreCom systems have been tested and qualified to MIL-STD-202G shock and vibration levels to assure reliable performance in the most rugged vehicle applications. The sealed enclosure design features gaskets on all mating surfaces as well as all connector mounting screws to provide IP67 environmental protection. Unlike other rugged enclosures, the main body consists of a single block of aluminum milled to create a seamless 4-wall structure, eliminating the T joints that can be a source of leakage. All SabreCom systems are operational up to the full temperature range of the embedded SBC due to the efficient conduction cooling of the CPU directly to the top heat sink cover of the enclosure.
Mass storage
Mass storage of 256GB TLC technology is included as standard. Storage can be increased up to 1TB as an option using SATA DOM and mSATA modules. SLC technology is available.
Power supply
SabreCom systems are powered by Diamond’s rugged JMM-7500 power supply. This power supply features 80 watts output power with optional isolation and MIL-STD-461/704/1275 compliance.
Operating systems
Your choice of Linux or Windows 10 64-bit OS can be preloaded onto the flashdisk. Windows 10 OS features Diamond’s Power Loss Protection™ feature that survives repeated instant removal of power without requiring to wait for the normal Windows shutdown process.
STB-104 Module
STB-104: PC/104 Screw Terminal Board
The STB-PC/104 is a miniature PC/104-format screw‑terminal board that enables you to easily connect sensors, control signals, etc. to a PC/104 system. A 50-pin connector is provided for mating with a short cable to any Diamond Systems data acquisition module. Each pin on the connector is brought out to a screw terminal, enabling you to easily add, remove, and modify wiring as needed without complicated cable construction and modifications. The screw terminals are angled for easy operation.
This unique board is the same size as a PC/104 module, so it fits conveniently right on top of the PC/104 stack. All necessary mounting hardware is included.
Dimensions: 3.55″ x 3.775″
Screw terminal height: 0.59″ above top of PCB
Configuration: 3 rows of 16 terminals + 1 row of 2 terminals
Proto-104 Module
PC/104 Prototype Board
The PROTO-PC/104 is a PC/104-format prototype board that mounts on top of the PC/104 stack and allows you to build a custom peripheral or interface for your PC/104 system. All necessary connectors and hardware are provided to reduce your component sourcing efforts. A sample schematic is included to show you how to build a simple interface to the PC/104 bus, including data I/O, address mapping, DMA, and interrupt operation.
Connectors and Spacers
PC/104 Bus Headers and Mounting Spacers
PC/104 Bus Headers
Use these parts to add your own circuit to a PC/104 system, or to add a PC/104 module to your own custom board. These are the same headers used on all our PC/104 modules and are guaranteed to be compatible with any PC/104-compliant header. Order 64-pin (8-bit main bus) and 40-pin (16-bit bus extension) components separately. Standard headers shown are stackthrough, allowing you to mount a module above and below. Non-stackthrough headers have the female socket on top and solder tail pins, allowing you to mount a module on top only.
PC/104 Standards for Bus Headers
The 8-bit (64-pin) header is required on each PC/104-compliant or PC/104-compatible circuit board. The 16-bit (40-pin) header is optional and is not used by all modules. All of Diamond Systems’ PC/104 modules come with both headers.
PC/104 Mounting Spacers
We now offer PC/104 spacers for board mounting. These .600″ length spacers are a non-standard length and can be hard to find in small quantities. Order either in bulk quantity (4 per board required) using SPC-104, or as the MTG104 single-board mounting kit. The kit includes 4 each spacers, #4-40×1/4 screws, and #4 nuts.
SATADOM Flashdisks
SATA Disk-on-Module Flashdisk Solid-State Storage - up to 256GB capacity!
Install an MLC or SLC SATADOM Flashdisk module onto any of our Aries or Helix single board computers for rugged, lightweight, solid-state mass storage. The flashdisk module works just like a SATA disk drive and requires no drivers. It provides high-speed nonvolatile mass storage in capacities of 32GB to 256GB. The flashdisk mounts on a SATA disk-on-module connector and is held in place with two spacers and screws (included). It operates over −40ºC to +85ºC.
SATADOM flashdisk features:
SATA compatible interface
Single-level cell (SLC) flash modules for faster transfer speeds, lower power consumption, and higher cell endurance
Multi-level cell (MLC) flash modules for lower cost and higher storage density
Burst read/write of 300MB/s
Sustained read performance of up to 165MB/s (SLC), 155MB/s (MLC)
Sustained write performance of up to 150MB/s (SLC), 80MB/s (MLC)
Static wear-leveling scheme with dynamic block allocation increases life and optimizes performance
Built-in hardware ECC enables up to 16/24 bit correction per 1K bytes
Flash bad-block management
Self-Monitoring, Analysis and Reporting Technology (SMART)
Power failure management
ATA secure erase
TRIM enabled for improved performance
Supports boot function for Windows Embedded Standard 7, Windows Embedded CE, and Linux
Low power consumption:
MLC typical 475mA when active and 135mA in sleep mode
SLC typical 330mA when active and 95mA in sleep mode
Dimensions: 40.0×30.0×9.0mm
-40ºC to +85ºC operation
RoHS compliant
mSATA Flashdisk
mSATA Flashdisk Solid-State Storage - up to 512GB capacity!
Install a MLC or SLC mSATA flashdisk module onto any of our Atlas or Hercules III single board computers for rugged, lightweight, solid-state mass storage. The flashdisk module works just like a SATA disk drive and requires no drivers. It provides high-speed nonvolatile mass storage in capacities of 8GB to 512GB. The flashdisk mounts on a mSATA connector and is held in place with two spacers and screws (included). It operates over −40°C to +85°C.
mSATA flashdisk features:
SATA compatible interface
Single-level cell (SLC) flash modules for faster transfer speeds, lower power consumption, and higher cell endurance
Multi-level cell (MLC) flash modules for lower cost and higher storage density
Burst read/write of 300MB/s
Sustained read performance of up to 165MB/s (SLC), 155MB/s (MLC)
Sustained write performance of up to 150MB/s (SLC), 80MB/s (MLC)
Static wear-leveling scheme with dynamic block allocation increases life and optimizes performance
Built-in hardware ECC enables up to 16/24 bit correction per 1K bytes
Flash bad-block management
Self-Monitoring, Analysis and Reporting Technology (SMART)
Power failure management
ATA secure erase
TRIM enabled for improved performance
Supports boot function for Windows Embedded Standard 7, Windows Embedded CE, and Linux
Low power consumption:
MLC typical 475mA when active and 135mA in sleep mode
SLC typical 330mA when active and 95mA in sleep mode
Dimensions: 50.8×29.85×6.0mm
-40°C to +85°C operation
RoHS compliant
Jupiter-MM-7000
Rugged PC/104 Power Supplies
The JMM-7000 family provides compact, rugged, MIL‑compliant DC power in the popular PC/104 form factor (3.6×3.8"/90×96 mm). JMM-7000 models offer compliance to a range of standards, including MIL-STD-461, MIL-STD-704, MIL-STD-1275, MIL-STD-810G, and DO-160. Optional 500V isolation, brownout protection, and supercapacitor-based UPS enhance these supplies’ utility in compact airborne, land, and sea vehicle electronic systems.
The JMM 7300 series provides full MIL standards compliance. The depopulated JMM 7000 series are intended for use in commercial industrial applications where backup power or isolated power is required.
SuperCapacitor Backup
The SEP-7000 series of PC/104-sized supercapacitor energy packs is designed for use with the JMM-7000 power supplies with UPS option. These packs provide up to 3300 joules (wattsec) of backup energy to maintain stable system operation in case of power interruption. The charge / backup controller on the JMM-7000 utilizes a new supercapacitor charging technology that automatically controls the charging current and voltage of each capacitor bank in the pack to avoid overcharging or other potentially damaging fault conditions. Charge / discharge status and other control functions are available via LEDs on the JMM-7000 and via USB connection to the host CPU.
SEP-7000 energy packs are available in two capacities and two configurations. A plug-on configuration mounts directly to the bottom side of the JMM-7000 to eliminate cables and create the most compact, rugged solution. A cable-connected configuration allows the energy packs to be positioned at a remote location to fit varying application requirements.
